Complete Used Nonwoven Production Plant for Sale - Needlepunch L tekstilmaskin

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The plant consists of two production units: Production Line B and Pre-Mix Unit 5 (MA5)
PRODUCTION LINE B
Production Line B is a complete nonwoven needlepunch line consisting of the following components listed in process order
1. Suction / Filter Station
(Filterstation)
Function: Fiber dust extraction and air filtration for the production line
2
Feed Shaft
Manufacturer: Spinnbau Bremen
Machine length: 3,970 mm
Machine width: 2,600 mm
Machine height: 6,233 mm
3. Belt Scale with Vibrating Shaft
Protec
Vibrating Shaft
Weight approx.: 870 kg
Belt Scale
Weight approx.: 550 kg
Power supply: 3NAC 400V 50Hz 20A
Description: The vibrating shaft produces a uniform fiber feed. The belt scale measures the weight of the fiber material being transported and regulates the feed speed of the downstream card accordingly
4. Card
Manufacturer: Hergeth Hollingsworth
Control system renewed by Protec in 2016
Machine length: 4,210 mm
Machine width: 3,800 mm
Machine height: 2,500 mm
Machine weight approx.: 6,000 kg
Working width: 2,500 mm
Configuration
Feed unit with electromagnetic safety clutch and 2 pairs of feed rollers
diameter 94 mm
Pre-opening unit with lowerable trough
1 pre-roller diameter 413 mm
1 pre-roller diameter 550 mm
2 pairs worker/stripper rollers diameter 219/123 mm
1 transfer roller diameter 550 mm
Main cylinder unit with 5 pairs worker/stripper rollers diameter 219/123 mm
1 main cylinder diameter 1,500 mm
Doffer unit with 1 doffer diameter 850 mm and 1 set of crush rollers diameter 260 mm
web take-off via roller draw-off
Base frame height 700 mm
Fiber fly and dust extraction
Press roller diameter 2,500 mm
5. Cross-Lapper
Manufacturer: Autefa
Model: Topliner CL 4000/4002 and WebMax
CE conformity declaration available
Machine length: 3,815 mm
Machine width: 8,740 mm
Machine height: 2,165 mm
Topliner CL 4002 specifications
Card working width: 2,500 mm
Maximum lapping width: 3,500 mm
Maximum web laying speed: 130 m/min
Take-off belt speed: 0 to 25 m/min
Lapper elevation: 100 mm
WebMax specifications
Card working width: 2,500 mm
Description: The cross-lapper is designed for processing textile fibers including synthetic
natural
and regenerated fiber webs
as well as blends. Fiber fineness range greater than 0.7 dtex. Web weights achievable up to 5,000 g/m2 by multiple layering of the card web
6. Web Drafting Unit (Streckwerk)
Machine length: 1,570 mm
Machine width: 3,640 mm
Machine height: 1,650 mm
Working width: 2,500 mm
Description: The web drafting unit re-orients cross-laid fibers partially into the machine direction
balancing longitudinal and transverse strength. It consists of three separately driven roller trios with saw-tooth wire clothing. As a special design
the unit is adapted to the rising web feed angle between the lapper exit and the needleloom entry
7. Double Needleloom
Manufacturer: Dilo
Type (upper beam): CBF 3
Number/Year: 9512/2006
Type (lower beam): DI-LOOM OUG-II HVSL 31
Number/Year: 9513/2006
Machine length: 3,340 mm
Machine width: 5,120 mm
Machine height: 4,475 mm
Maximum working width: 3,100 mm
Maximum stroke frequency: 1,375 min-1
Needle beam stroke: 60 mm
Horizontal beam stroke: 0 to 6 mm
Number of needles: approx. 15,428 per 1 m working width
Main drive: 75 kW
Control panel: Siemens Simatic MP270
Description: Special high-performance needleloom with elliptical needle beam kinematics. Installed on vibration isolators without foundation. Needling from both top and bottom via 2 needle boards each
alternating or simultaneous. Needle beams move vertically and horizontally. Pneumatic clutch for rapid switching between alternating and simultaneous needling
and for decoupling the lower needling unit. Needle beams are aluminum special profiles with high bending and torsional stiffness
with quick-clamping system for rapid needle board changes
8. Machine Outfeed: Goods Storage
Slitter
and Winder
Goods Storage Unit - Suchy WOB 3200
Manufacturer: Suchy
Storage capacity: 40 m
CE conformity declaration available
Machine width: 4,300 mm
Machine length: 5,010 mm
Machine height: 5,270 mm
Minimum working width: 1,000 mm
Maximum working width: 3,000 mm
Roller top width: 3,200 mm
Fabric weight range: 50 to 2,000 g/m2
Working speed: 3 to 40 m/min
Production speed: 20 m/min
Compressed air connection: 6 bar
oil and water-free
Installed electrical power: approx. 5 kW
Voltage: 3x 400V
50Hz
3-phase
Control voltage: 230V
50Hz / 24V DC
Longitudinal Slitting and Length Measuring Unit
Manufacturer: Suchy
Machine number: 273/05
Year of manufacture: 01/2006
CE conformity declaration available
Up to 8 circular slitting knives can be operated via a central control panel
Individual web width settings are adjusted manually
Incremental Winder
CE conformity declaration available
Winding roller diameter: 350 mm
Minimum winding diameter: 3-inch cardboard core
Maximum winding diameter: 1,500 mm
Installed power: 5 kW
Edge Waste Recycler
Electrical supply by Hepp-Schwamborn
Moenchengladbach
Nominal voltage: 400V
3/PEN
Frequency: 50 Hz
Short-circuit breaking capacity: 10 kA
Full-load current: 25 A
Maximum fuse: 32 A
Control voltage: 24V DC
Description: Picks up edge trim from the slitting process
shreds it
and returns the shredded fibers via a blower to the feed shaft for recycling into the production process
9. X-Ray Measurement Device
Manufacturer: Protagon
System type: Quality Control System
X-Ray 5kV
CLP-c
Installed power: 1.5 kVA
Operating voltage: 230V AC
1-phase
50Hz
Auxiliary voltage: 24V DC
Description: The FLG/thickness measurement system is used for quality control and evaluation of uniform basis weight and thickness of the produced material web. The sensor is mounted in a scanning frame that traverses across the web. Measurements are taken online and without contact. Cross-machine profiles and machine-direction trends are displayed. The system controls the Autefa cross-lapper via closed-loop feedback based on the measured basis weight
Additional: Machine Display Console (Maschinenanzeigetableau)
Central display console with individual operator panels for: Protagon measurement system
Needleloom
Cross-Lapper (Leger)
and Card (Krempel)
PRE-MIX UNIT 5
The pre-mix unit is a fiber bale opening and pre-blending system. It consists of three components listed below
1. Feed Table
Roller conveyor table for feeding fiber bales to the bale opener
Overall combined feed table length: 2x 3,100 mm (6,200 mm total)
Feed table width: 1,600 mm
Table height at bale opener entry: approx. 1,250 mm
2. Bale Opener
Overall machine width (opener section): approx. 1,800 mm (inner opening width approx. 1,585 mm)
Machine height: approx. 3,075 mm
Machine depth (opener body): approx. 2,450 mm
Overall installation footprint with feed table: approx. 3,750 x 3,950 mm
Description: Pre-opening machine for opening pressed fiber bales and uniformly feeding downstream machines. Suitable for natural and synthetic fiber bales
3. Card Wolf
Manufacturer: Societe Anonyme des Ateliers Houget Duesberg Bosson
Model: 4260
Maximum working width: 1,500 mm
Configuration
1 feed table
2 feed rollers
1 main cylinder with 3 worker/stripper pairs
1 output worker
Control cabinet dimensions (W/D/H): 1,600 mm x 600 mm x 2,200 mm
Operating hours recorded on counter: approx. 16,413 hours
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